When it comes to removable prosthetics, dental labs need a dependable partner who not only understands the clinical demands but also delivers consistent quality across all case types. At XDENT LAB, we specialize exclusively in removable dental prosthetics—and we offer a full lineup of solutions tailored to meet the specific needs of lab-to-lab collaboration. From full dentures to bite blocks, we manufacture a variety types of removables products with precision, speed, and FDA-compliant materials.
Let’s explore all the types of removables produced by XDENT LAB and why dental labs across the U.S. trust us for scalable production and consistent quality.
Contents
1. Full Dentures
Our complete dentures are crafted with attention to detail and patient comfort in mind. Whether you’re providing a final prosthetic or an immediate temporary solution, we ensure optimal aesthetics and functionality every time.
Technical Details:
- Base: Depending on dental lab partner’s requirements
- Tooth options: Multi-brand selection (Ivoclar, Yamahachi, etc.)
- Gingival characterization: Customizable
- Occlusion: Balanced or lingualized setups
- Processing: Wax try-in available before finalization
2. Flexible Partial Dentures
We offer flexible partials using medical-grade thermoplastic materials. These are perfect for patients seeking comfort and aesthetics without metal. Manufactured using nylon-based thermoplastics (Valplast/Deflex equivalents), our flexible partials offer both durability and elasticity.
Key Specs:
- Injection-molded precision
- High translucency for natural aesthetics
- Non-metal clasping
- Thermoplastic polishing finish for patient comfort
3. Acrylic Partial Dentures
They are easy to repair and modify, making them a versatile solution for your cases.
Key Specs:
- Reinforced acrylic base
- Wire or cast clasps as needed
- Easy to repair or reline
- Great for interim or long-term use
4. Acetal Partial Dentures
Produced from polyoxymethylene (POM), these partials are strong, semi-flexible, and completely metal-free.
Manufacturing Highlights:
- Metal-free design
- Tooth-colored or gum-colored options
- Hypoallergenic and fracture-resistant
5. Metal Frame Partials
For patients needing maximum durability, our cobalt-chromium metal framework ensures long-term reliability with precision fits.
Key Technical Features:
- Cobalt-Chromium (Co-Cr) or Nickel-Chromium (Ni-Cr) alloy
- Thin, lightweight metal framework with high tensile strength
- Compatible with acrylic or composite denture bases
- Suitable for patients requiring a stable and durable removable partial denture
- Ideal for cases where metal support is needed for long-term function
6. Acetal Frame Partials
The Acetal Frame Partial Denture is a modern solution for removable dental prosthetics, utilizing high-quality acetal resin. With its flexibility, durability, and aesthetic advantages, this product provides maximum comfort for patients while ensuring high stability and long-lasting performance.
Manufacturing Highlights:
- Metal-free: Eliminates the risk of allergies and provides a natural feel.
- Lightweight: Reduces pressure on soft tissues, enhancing comfort.
- High durability: Resistant to wear, chipping, and breakage over time.
- Flexibility: Minimizes discomfort and adapts easily to the dental arch.
- Superior aesthetics: Natural color options blend seamlessly with gums and teeth.
7. Stay Plates & Flippers
Stay plates and flippers are ideal for healing periods, immediate replacement, or cosmetic coverage. We produce them with fast turnaround and comfort in mind.
Manufacturing Highlights:
- Temporary partial denture
- Affordable, quick solutions
- Lightweight acrylic base
- A stay plate usually replaces 2 to 5 teeth, while a flipper typically replaces just one tooth.
8. Wax Try-In / Bite Rim / Bite Block
We support labs in the early phases of denture fabrication with wax-based tools that allow accurate record taking and verification before final processing.
Manufacturing Highlights:
- Clean, well-shaped wax try-ins
- Bite blocks for accurate vertical dimension
- Bite rims designed for easy adjustments
9. Custom Trays
Our custom trays are fabricated from rigid acrylic or light-cured resin. Our custom trays are handcrafted to ensure accurate impressions.
Manufacturing Highlights:
- Material: Rigid acrylic or light-cured resin
- Thickness: 2-3 mm (adjustable upon request)
- Shape: Custom-fit to each patient’s dental arch
- Available with or without perforations
At XDENT LAB, we continue to expand our removable product offerings to meet the demands of modern dental labs.
If you have a special request, our technical team is ready to customize case-by-case.
As a lab-to-lab dental partner, XDENT LAB commits to helping your lab grow by offering reliable removable solutions with:
- 100% FDA-Approved Materials
- Large-Scale Manufacturing, high volume, remake rate < 1%.
- 2~3 days in lab (*digital file)
- 30% Cost Savings Compared to In-House Production
- Uninterrupted Manufacturing 365 days a year
Looking to expand your removable prosthetics capabilities without expanding your in-house team?
Partner with XDENT LAB and access all types of removables crafted with consistency, care, and compliance.
