Explore the top brands in the RPD materials market in 2025. Get insights into market leaders, competitive strategies, and emerging opportunities across the industry.
Table of contents [Show]
- Introduction
- Flexible
- Acrylic
- Frame
- Conclusion
- References
Introduction
The evolution of medical knowledge, preventive dentistry, and digital health technologies has extended human life expectancy worldwide. According to recent epidemiological reviews, the improvement of oral health among older adults alongside growing life expectancy has led to increased retention of natural teeth, thereby increasing the proportion of partially edentulous individuals requiring RPDs instead of complete dentures. In many regions, while fixed prosthodontics and implant-supported prostheses represent excellent treatment options, their application is frequently limited by physiological, anatomical, or financial constraints, particularly in aging populations and low- to middle-income groups. This leads to the demand for partial oral rehabilitation has increased sharply. Market analyses further estimate that the global RPD sector will reach USD 1.45 Billion in 2024 to USD 2.55 Billion by 2035, at a CAGR of 5.27% during the forecast period 2025–2035, driven by demographic aging, improved prosthodontic awareness, and broader adoption of digital fabrication technologies (Spherical Insight 2025).
Parallel to these clinical and demographic shifts, the landscape of RPD materials has undergone rapid transformation. This has reshaped the material ecosystem across three primary categories used in modern RPD production, including flexible, acrylic, and framework materials.
The RPD Materials Brands 2025 Report consolidates the leading global brands supplying these materials, offering a structured view of which companies are shaping contemporary prosthodontic manufacturing. To identify top brands, this report synthesizes publicly accessible technical documentation, manufacturer certifications, digital-dentistry trend analyses, peer-reviewed research on material performance, and market signals gathered across industry publications, laboratory-network discussions, and global dental marketplaces. Rather than ranking based on subjective preference, the report evaluates each brand through indicators such as material innovation, clinical performance, digital workflow compatibility, global penetration, and evidence-based adoption.
By integrating clinical context, demographic trends, and data-driven brand analysis, this report aims to provide clinicians, dental laboratories, researchers, and industry stakeholders with a comprehensive and practical reference for navigating the rapidly evolving RPD materials landscape in 2025.
Flexible
Overview
The overview of market analysis for Removable Partial Dentures in various nations is covered in the section below. The important countries of North America, Latin America, Western Europe, Eastern Europe, East Asia, South Asia & Pacific, and Middle East & Africa in the world are described below. In North America, the United States is forecasted to hold its leading place till 2035 with an 83.7% value share. It is estimated that in the Asia-Pacific region, China will undergo a CAGR of 5.5% by 2035.

Source: The Report of Future Market Insight (2025)
According to the Wise Guy Reports in 2024, the Flexible Dentures Market Size was valued at 1,900 USD Million in 2024. The Flexible Dentures Market is expected to grow from 2,000 USD Million in 2025 to 3,500 USD Million by 2035.
Besides, according to the DiMarket in 2025, the global flexible dentures market is experiencing robust growth, driven by increasing geriatric populations, rising prevalence of dental ailments, and a growing preference for comfortable and aesthetically pleasing dentures. The market is projected to exhibit a Compound Annual Growth Rate (CAGR) of 6% from 2025 to 2033, reaching approximately $2.5 billion by 2033.
This growth is fueled by advancements in denture materials and manufacturing techniques, leading to more durable, lightweight, and natural-looking options. Technological advancements are contributing significantly to the market’s dynamism, particularly in the area of materials science, leading to dentures that are more biocompatible and less prone to breakage. Further expansion is expected in emerging economies driven by rising disposable incomes and increased awareness of oral healthcare.
Significant Developments in Flexible Dentures Sector
(2022): Valplast International Corp. launches a new line of flexible dentures featuring improved aesthetics and durability
(2023): Glidewell Dental introduces a new CAD/CAM system specifically designed for flexible denture fabrication.
(2024): Several companies announce partnerships to expand their distribution networks in emerging markets.
(2024): Desktop Metal, Inc. announced that they have launched an even stronger formulation of its Flexcera resin for 3D printing gingiva, Flexcera Base Ultra+, which is used to fabricate full and partial removable dentures.
Emerging Trends in Flexible Dentures
Increased use of 3D printing and CAD/CAM technologies for customized designs.
Development of new biocompatible and hypoallergenic materials to improve comfort and reduce allergic reactions.
Growing adoption of implant-supported flexible dentures.
Expansion into emerging markets.
Below will explore the Flexible Denture material brands of 2025 that are shaping and accelerating current market trends.
Material Brands for Flexible Denture in 2025 – Legacy thermoplastics
Valplast
According to general market reports, Valplast is listed as one of the leading brands in the flexible dentures segment. Being the first company (since 1953) to commercialize flexible nylon material for removable dentures, Valplast has become the gold standard to which other companies must compare themselves. Valplast International Corp. emphasizes versatility and aesthetics in its dentures, helping it capture significant market share.
Key Metrics That Make Valplast a Standout Flexible Denture Material Brand in 2025:
Valplast International Corp. 2025 Revenue: Estimated at approximately $50 million, reaffirming its position as one of the strongest commercial players in the flexible denture market.
Social Listening (7-day window): Mentions of the keyword “Valplast” peaked on November 25, 2025, reaching 8 mentions across major social platforms and generating a total reach of 322,939.
Search Demand (Semrush - in the U.S.): The keyword “Valplast” receives an average of 1,000 monthly searches, indicating consistent interest from dental professionals and patients.
Search Demand (Google Keyword Planner - in the U.S.): The keyword “Valplast” records an estimated 1,000–10,000 monthly searches, reflecting broader global awareness and strong brand recognition.
Lucitone (Dentsply Sirona)
Lucitone FRS, manufactured by Dentsply Sirona, one of the world’s largest dental corporations (frequently ranked in the Top 3), is a standout brand in the flexible denture materials segment. It is recognized for its excellent customizability in flexibility, aesthetic versatility, and precise manufacturing process.
Lucitone FRS is consistently listed as a key player in global flexible denture market reports, alongside other major competitors such as Valplast International and TCS.
Key Metrics That Make Lucitone a Standout Flexible Denture Material Brand in 2025:
Social Listening (7-day window): Mentions of the keyword “Lucitone” peaked on November 26, 2025, reaching 37 mentions across major social platforms and generating a total reach of over 370,000.
Search Demand (Semrush - in the U.S.): “Lucitone” averages over 140 monthly searches, showing ongoing interest among dental professionals.
Search Demand (Google Keyword Planner - in the U.S.): Estimated 100–1,000 monthly searches for “Lucitone”, reflecting solid global awareness and brand recognition.
Duraflex™ (Keystone Industries)
Duraflex™, manufactured by Keystone Industries and distributed globally, is recognized as one of the most influential brands in the flexible denture materials segment. Its strong market presence is driven by its unique polymer chemistry and superior processing characteristics, which make it highly preferred by dental laboratories for producing durable, aesthetic, and patient-comfortable flexible removable prostheses.
Key Metrics That Make Duraflex™ a Standout Flexible Denture Material Brand in 2025:
Social Listening (7-day window): Mentions of the keyword “Duraflex™” peaked on November 24, 2025, reaching 204 mentions across major social platforms and generating a total reach of over 2 million.
Search Demand (Semrush – U.S.): “Duraflex™” records over 4,400 monthly searches, reflecting strong interest and brand traction in the U.S. market.
Search Demand (Google Keyword Planner – U.S.): The keyword “Duraflex” shows an estimated 1,000–10,000 monthly searches, indicating broad awareness and solid search demand among dental professionals and consumers.
TCS® (Thermoplastic Comfort Systems)
TCS offers two key materials: TCS Unbreakable (nylon) and TCS iFlex (polyolefin) that are designed specifically for flexible partial dentures. TCS is considered a standout brand because it represents an improved evolution of early nylon systems like Valplast, offering better repairability, rebasing capability, durability, and aesthetics.
With distribution in 70+ countries, TCS continues to advance its material technology to enhance strength, esthetics, and lab handling, driving strong market adoption.
Key Metrics That Position TCS® as a Leading Flexible Denture Material Brand in 2025:
TCS Dental 2025 Revenue: Estimated at approximately $32 million, underscoring the brand’s strong commercial performance.
Social Listening (7-day window): Mentions of “TCS®” peaked on November 26, 2025, with 125 mentions across major social platforms, generating a total reach of over 1 million.
Search Demand (Semrush – U.S.): The keyword “TCS®” sees more than 40,500 monthly searches, highlighting significant brand visibility and market interest in the U.S.
Search Demand (Google Keyword Planner – U.S.): Estimated 10,000–100,000 monthly searches for “TCS®”, further confirming its strong presence and consumer awareness.
Material Brands for Flexible Denture in 2025 – Digital / 3D resin
The 3D printing segment is expected to grow at the fastest CAGR over the projected period. The growth of the segment is due to the escalating demand for customized and affordable dental solutions, coupled with the innovations in additive manufacturing technologies 3D printing enable the production of dentures at a very low cost compared to conventional methods.
FP3D™ (Carbon/Keystone Industries)
FP3D™ is a standout brand in the flexible denture materials segment, recognized not only for its high-quality material but also as a major technological advancement in the field: it is manufactured using 3D printing technology.
Developed through a collaboration between Carbon, a leader in dental 3D printing, and Keystone Industries, a major dental materials company, FP3D™ offers a solution that combines digital precision with premium material flexibility.
It is considered a “game-changer” in the flexible dentures market because it merges advanced 3D printing technology with high-performance thermoplastic, delivering significant advantages over traditional denture materials.
Key Metrics That Position FP3D™ as a Leading Flexible Denture Material Brand in 2025:
Technology Collaboration: Developed through a partnership between Carbon (a multi-billion-dollar leader in 3D printing technology) and Keystone Industries (with over 100 years of experience in dental materials).
Social Listening (7-day window): Mentions of “FP3D™” peaked on November 21, 2025, with 17 mentions across major social platforms, generating a total reach of over 221,875.
Search Demand (Semrush – U.S.): The keyword “FP3D™” records over 20 monthly searches, indicating niche but growing interest.
Search Demand (Google Keyword Planner – U.S.): Estimated 10–100 monthly searches for “FP3D™”, reflecting early-stage adoption and specialized awareness among dental professionals.
Flexcera (Desktop Health)
Flexcera™ is a standout brand in the flexible denture materials segment because it represents a significant technological advancement similar to FP3D™: a biocompatible resin specifically engineered for 3D printing, developed by Desktop Health, a division of Desktop Metal, a leader in additive manufacturing.
Flexcera™’s prominence stems from its combination of high-performance material properties with the speed and precision of 3D printing, enabling dental labs to produce durable, accurate, and aesthetically superior flexible dentures.
Key Metrics That Position Flexcera™ as a Leading Flexible Denture Material Brand in 2025:
Fracture Toughness: Flexcera™ is reported to have three times the fracture resistance compared to the most commonly used 3D-printed denture materials, highlighting its superior durability.
Social Listening (30-day window): Mentions of “Flexcera™” peaked on November 8, 2025, with 1 mention across major social platforms, generating a total reach of over 10,000.
Search Demand (Semrush – U.S.): The keyword “Flexcera™” records over 40 monthly searches, indicating a niche but steadily growing interest.
Search Demand (Google Keyword Planner – U.S.): Estimated 10–100 monthly searches for “Flexcera™”, reflecting early-stage adoption and specialized awareness among dental professionals.
Acrylic
Overview
The global market is being driven by not only their superior properties and cost-effectiveness but also advancements in acrylic formulation, restorative and cosmetic dentistry, and an ageing population.
Key players operating in the global acrylic teeth market are undertaking various initiatives to strengthen their presence and increase the reach of their products and services.
The global acrylic teeth market is valued at USD 540.81 million in 2025. It is expected to grow at a CAGR of 8.5% and reach USD 1,221.06 million by 2035
Other reports (Global Growth Insights, WiseGuy, Spherical Insights ) provide slightly different figures and CAGRs due to differences in product definition scope and calculation methodology.
Acrylic Material - Top 5 brands in 2025

Source: Future Market Insight
Dentsply Sirona
Offers a broad portfolio of dental products, including acrylics for prosthetics.
According to Future Market Insights “Acrylic Teeth Market 2025”, Dentsply Sirona held the largest market share, for about 22.5%. (Picture 1)
Dentsply Sirona leads the market, benefiting from its broad portfolio of acrylic resins and thermoplastic materials like Valplast and Lucitone. As of 2022, the company held approximately 28-30% of the global market share, driven by its emphasis on high-performance materials that combine durability with aesthetic appeal.
In 2025, Dentsply Sirona partnered with an AI-driven dental software company Pearl to enhance digital denture customization and streamline production workflows
In April 2025, Dentsply Sirona announced a significant partnership regarding the Lucitone Digital Print Denture 3D printing system with Formlabs
Ivoclar Vivadent
Known for high-quality dental materials, including acrylic resins for restorations.
In the Future Market Insights report for the “Market Share Analysis of Leading Companies 2025” Ivoclar Vivadent is listed as holding 18.3% of the market share in the acrylic teeth segment, ranking second overall. (Picture 1)
The company’s IvoBase system, which uses high-impact resins for denture bases, is widely adopted in Europe and North America. (PW Consulting)
Ivoclar’s focus on digital workflows, such as compatibility with CAD/CAM systems, has strengthened its position as clinics transition to precision-based manufacturing.
Kulzer GMBH
Kulzer GmbH formed a joint venture with a 3D printing firm to accelerate the adoption of digital manufacturing technologies in acrylic denture production.
According to “Market Share Analysis of Leading Companies 2025” Future Market Insights Kulzer GmbH ranked third place with approximately 14.7% (Picture 1)
GC Corporation
Offers a diverse range of synthetic resin teeth, known for their superior mechanical properties and esthetic appeal
According to the Future Market Insights report for the “Market Share Analysis of Leading Companies 2025”, GC Corporation ranked fourth in global market share with approximately 12.1%.(Picture 1)
As shown in the report of Global Newswire, Datanintelo, Market Growth Reports GC Corporation listed GC Corporation as one of the major suppliers.
3M
Provides innovative acrylic formulations with enhanced handling properties.
Even though 3M is not listed in the “Market Share Analysis of Leading Companies 2025” of Future Market Insights, 3M has appeared in other reports of Spherical Insights, Wisseguy, Wix,…
Also, the traditional acrylic material (PMMA) is currently being supplemented and gradually replaced by more advanced polymer/resin materials such as Composite Resin (Journal of Composite Science), which has the Filtek composite line, primarily manufactured and marketed by 3M.
Frame
Overview
In modern removable partial denture (RPD) workflows, framework materials play a decisive role in determining durability, biocompatibility, manufacturing efficiency, and clinical longevity. While cast-metal partial dentures still account for approximately 45.1% of global market usage in 2025 (Future Market Insights 2025), the industry is undergoing a marked transition. The rapid adoption of digital dentistry, additive manufacturing technologies, and high-performance polymers is reshaping both laboratory workflows and material selection criteria. These shifts are fundamentally redefining how RPD frameworks are produced and accelerating the diversification of available material systems.
This report provides a consolidated, data-driven overview of the most influential metal and non-metal material brands supporting RPD framework fabrication in 2025. To identify the leading companies, the analysis considers multiple indicators commonly used in industry benchmarking, including:
Large product portfolio and high product capacity
Wide geographic distribution and market reach
Strong consumer base
Substantial manufacturing experience
Strong industry reputation
High brand value
Sufficient financial resources to support expansion, innovation, and cross-industry development.
These factors collectively highlight which suppliers demonstrate strong industry influence, sustainable competitive advantage, and the capacity to support evolving digital workflows in RPD production.
BEGO GmbH & Co. KG (Germany)
BEGO is one of the most influential suppliers in the metal RPD framework materials market, supported by 135+ years of manufacturing expertise and a broad product portfolio that includes Co-Cr alloys, SLM powders, and digital workflow materials. Financially, the company reported revenues of EUR 96.3 million in 2022 (Tracxn n.d.), positioning it among Europe’s strongest mid-cap dental manufacturers.
With distribution across 100+ countries (BEGO n.d.), BEGO benefits from a robust global customer base and a long-established reputation for material reliability. Its flagship CE-certified alloy, Mediloy® RPD, alongside WIRONIUM® RP and VarseoVest® P plus, further reinforces the company’s leadership in digital RPD framework fabrication.
Representative Products
Mediloy® RPD – Co-Cr powder for SLM
WIRONIUM® RP – SLM-manufactured frameworks
VarseoVest® P plus – investment material for partial frameworks
EOS GmbH (Germany)
EOS is consistently cited as the global leader in industrial metal additive manufacturing, frequently ranked #1 in metal AM revenue (VoxelMatters 2024). Its EOS CobaltChrome SP2 material is validated in multiple peer-reviewed dental AM studies for producing accurate, high-strength SLM RPD frameworks. With a strong global footprint, a proven materials portfolio, and robust financial resources, EOS plays a central role in scaling digital production in dental laboratories worldwide.
Representative Product
EOS CobaltChrome SP2 (Dental)
Dentsply Sirona (USA)
Dentsply Sirona is the largest dental manufacturer in the world, with an extensive product portfolio spanning restorative materials, CAD/CAM systems, digital equipment, and prosthetic fabrication solutions. The company reported net sales of $904 million in Q3 2025 (Dentsply Sirona 2025), underscoring its substantial financial strength, large-scale production capacity, and deep global market penetration. With distribution across 120+ countries, Dentsply Sirona maintains one of the strongest and most established customer bases in the dental industry.
Its flagship alloy Vitallium® 2000 has long been regarded as a gold-standard Co-Cr material for cast-metal partial denture frameworks, supported by decades of clinical performance and widespread laboratory adoption. This long-standing market trust, combined with the company’s significant investment in digital dentistry, including chairside systems, scanners, and the Primeprint 3D printing platform, reinforces Dentsply Sirona’s relevance in modern RPD framework production. Dentsply Sirona’s high brand value, proven manufacturing expertise, and robust financial foundation position it as a major global leader influencing the metal RPD framework materials landscape in 2025.
Representative Product
Vitallium® 2000 – High-performance Co-Cr alloy
3D Systems (USA)
3D Systems is one of the most established and influential companies in additive manufacturing, with a legacy dating back to 1986, when the company’s founder, Chuck Hull, invented stereolithography (SLA). Financially, the company reported $91.2 million in Q3 2025, $280.6 million in the first 9 months in 2025 (3D Systems 2025). According to Tracxn, 3D Systems ranks #1 among 100 competitors, placing it at the very top of the global metal additive manufacturing ecosystem in terms of innovation strength, market visibility, and technological maturity.
Through its DMP Flex platform and dental metal powder portfolio, the company supports large-scale production of RPD frameworks, famously enabling laboratories like GPS Dental Systems to fabricate about 130 metal frameworks per day (3D Systems n.d.). With strong technological capabilities, a global client base, and an extensive materials catalog, 3D Systems remains a major supplier of Co-Cr powders and AM workflows for partial denture frameworks.
Representative Products
3D Systems Cobalt-Chrome Dental Powder
Argen Corporation (USA)
Argen is one of the largest dental alloy suppliers in North America, with a distribution network that reaches thousands of dental laboratories globally. Its Argeloy Partial and Argen SLM RPD materials are specifically engineered for partial denture frameworks, making Argen one of the few brands with direct, high-volume usage in everyday RPD production. In addition to alloy materials, Argen operates Argen Digital, a major SLM manufacturing center supporting dental labs with outsourcing services, reinforcing its strong customer base and digital capabilities.
Representative Products
Argeloy Partial (Ni-free Co-Cr alloy)
Argen SLM RPD Frame (SLM-ready alloy for partials)
Juvora (UK)
Juvora is widely regarded as the global market leader in PEEK materials for dental frameworks. Supported by the Victrex Group, one of the world’s strongest polymer manufacturers, Juvora benefits from exceptional financial resources, advanced biomaterial research, and broad geographic supply across Europe, North America, and Asia.
Juvora PEEK discs are FDA-registered, CE-marked, and backed by multiple scientific publications demonstrating high flexural strength, excellent shock absorption, and long-term biocompatibility, making them an evidence-based alternative to metal frameworks. Because PEEK frameworks require precision CAD/CAM milling, Juvora sits at the intersection of material innovation and digital dentistry adoption, positioning it as the most influential brand in the non-metal framework segment.
Representative Product
Juvora™ Dental Disc (PEEK)
Zirlux (USA)
Zirlux, distributed globally through major suppliers such as Henry Schein, has become a major brand in the digital materials ecosystem. Its Zirlux Acetal product is one of the most widely adopted acetal resins for CAD/CAM-milled metal-free partial denture frameworks, thanks to its tooth-colored appearance, high fatigue resistance, and excellent dimensional stability.
Zirlux benefits from a strong distribution network, high brand visibility across dental marketplaces, and a consistently expanding product portfolio for digital prosthetics. Its market penetration in North America and Europe, combined with its established reputation for material reliability, supports its inclusion in the Top 5.
Representative Product
Zirlux Acetal
Myerson (USA)
Founded in 1917, Myerson is among the most experienced manufacturers in removable prosthetics, with a global consumer base and manufacturing operations spanning multiple regions. The company is best known for innovations in flexible and semi-rigid removable materials, including DuraCetal®, a highly crystalline acetal copolymer widely used for metal-free partial denture frameworks.
Myerson’s long-standing presence in the RPD industry, particularly in flexible and acetal materials, gives it strong brand credibility, making DuraCetal one of the most recognized non-metal framework materials among dental laboratories worldwide.
Representative Product
DuraCetal®
VisiClear™
Cendres+Métaux is one of Europe’s most established dental manufacturers, with a legacy in medical materials and premium prosthetic solutions. Pekkton® Ivory, a high-performance PEKK polymer, is increasingly used in premium removable frameworks due to PEKK’s higher crystallinity, shock absorption, and biocompatibility compared to conventional PEEK.
The company’s strong reputation, high manufacturing standards, and influential presence in high-end prosthetic dentistry make Pekkton Ivory a preferred choice in premium labs adopting non-metal frameworks.
Representative Product
Pekkton® Ivory (PEKK)
Conclusion
The landscape of removable partial denture (RPD) materials in 2025 reflects a rapidly evolving intersection of clinical needs, patient expectations, and technological advancement. Flexible materials, once considered niche, have strengthened their position due to their comfort, aesthetics, and adaptability making them particularly suitable for patients rejecting visible metal components. Acrylic materials, long regarded as the backbone of removable prosthetics, continue to dominate high-volume production thanks to their affordability, ease of processing, and continuous improvements in strength and color stability. Meanwhile, framework materials—both metal and non-metal—are undergoing the most significant transformation. Metal alloys remain essential due to their strength, proven longevity, and clinical familiarity, yet the rise of digital dentistry and high-performance polymers has expanded the market toward lighter, more aesthetic, and digitally compatible alternatives.
Across all categories, the brands leading the 2025 market demonstrate common strengths: large-scale manufacturing capacity, broad global distribution, strong customer trust, and consistent investment in R&D. Whether through innovation in Co-Cr metal powders, advancement in acetal and polyamide systems, or the development of next-generation polymers like PEEK, PEKK, and AKP, these companies are shaping a more efficient, patient-centered, and digitally integrated future for RPD fabrication.
As dental laboratories increasingly adopt CAD/CAM workflows, 3D printing, and additive manufacturing, the competitive landscape will continue to favor suppliers that combine material performance, clinical reliability, and digital compatibility. Ultimately, the convergence of flexible, acrylic, and framework materials is not only modernizing RPD production but also elevating the quality, comfort, and accessibility of prosthetic care for patients worldwide.
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